Responsibilities
Academic staff, student supervisors, and laboratory technicians are responsible for establishing safe procedures and providing the protective equipment needed in handling chemicals. They must instruct their personnel about potential hazards, safety precautions, waste handling, the consequences of an accident, and the actions to take in case of an accident. It is also their responsibility to ensure all chemicals are labelled adequately.
Chemical storage
Bulk quantities of dangerous goods (DG) should be and are stored in Central D.G. Stores managed by the University Safety Office.
General requirements for keeping small quantities of chemicals in laboratories are as follows:
- Provide fresh air ventilation.
- Clearly label the storage area and each container. Container labels must give the chemical name, type of hazard, special precautions, and emergency information where space permits. Labels are available from the Safety Office.
- Store heavier items on lower shelves.
- Chemicals, particularly those known to decompose with time, should also be marked with the date of receipt.
- Carcinogens and highly toxic chemicals should be stored in double containment.
- Separate incompatible chemicals by physical barriers. For example, the following classes of chemicals are mutually incompatible: acids, bases, oxidizers, pyrophoric, flammables, toxic, and water reactive.
- Provide a means to contain spills (e.g. trays).
- Limit quantities and observe shelf-life limits.
- Only flameproof refrigerators or those where all electrical contacts (thermostats, lights etc.) are moved externally are suitable for storage of flammable liquids. The storage of volatile, flammable liquids in ordinary refrigerators can lead to and has led to serious explosions.
Handling solid and liquid chemicals
- Keep the work area clean and orderly.
- Do not eat, drink, smoke, apply cosmetics, or store food in the work area. Read all container labels and, if necessary, the MSDS'S.
- Use required safety equipment. The minimum protective clothing is a laboratory coat and safety glasses; for additional protection, wear gloves and a face shield.
- All works should be carried out in an efficient fume cupboard or at least in well ventilated rooms.
- Wipe off splashes on the skin first by a dry cloth, then immediately with plenty of cold water followed by washing with hot water and soap. Never use organic solvents because of the risk of adsorption.
- Thoroughly rinse eyes affected by chemicals with water and immediately afterward take the patients to a medical centre. Inform medical personnel of the chemical involved.
- Immediately remove any items of clothing soaked with corrosive substances.
- Wash your hands regularly when working with chemicals, especially before you leave the laboratory.
- Breakable vessels must not be carried by the neck and must be supported from below. They must be transported in baskets or carrying frames over longer distances such as up and down stairs, or along corridors.
Flammability hazards
There is a high fire risk in many laboratories because of the storage and handling of flammable liquids. It is, therefore, essential that the means of escape from the workplace are not obstructed.
The following precautions should be observed:
- Do not use an open flame to heat a flammable liquid.
- Use an open flame only when necessary and extinguish it when it is no longer actually needed.
- Before lighting a flame, remove all flammable substances from the immediate area. Check all containers of flammable materials in the are to ensure that they are tightly closed. Tell your colleagues that you intend to use naked flames.
- Quantities of flammable substances in laboratories should be kept to a minimum. The maximum storage is 20 L of any one substance but not more than 40 L in aggregate. When not in use solvents should be kept in suitable fire resistant cabinets.
- Empty containers which have held flammable materials will contain explosive quantities of vapour if the container is not washed out or ventilated.
Highly reactive chemicals and unstable chemicals
Some chemicals react in combinations with others at ordinary temperatures, sometimes with great violence. This reactivity may be manifested as a corrosive effect, or as the liberation of a large amount of heat or even an explosion when the chemical comes into contact with others or is exposed to moisture or air. For example:
- Powerful oxidising agents such as perchloric acid, nitric acid or chlorine react violently with easily oxidisable materials such as hydrocarbons.
- Metal alkyls such as triethylaluminium burst into flames on exposure to air.
- The alkali metals react vigorously with water.
Although not themselves explosive, some compounds can cause their containers to burst because of the high pressure of gas generated in them through, e.g. hydrolysis, or decomposition, chlorides of aluminium, titanium and silicon, formic acid.
Some chemicals can explode if heated or subjected to mechanical shock, like metal acetylides, azides, azo and diazo compounds, chlorates and perchlorates, highly nitrated organic compounds, nitrogen halides, organic peroxides, and organic salts of per-acids.
Peroxidisable chemicals, when in the presence of oxygen and stored for long periods of time, or when exposed to sunlight, can form unstable peroxides. These peroxides may explode if the container is shaken or heated. Examples of peroxidizable materials are diethyl ether, tetrahydrofuran, dioxan, alkali metals, olefins, and vinyl monomers. The precautions are:
- Stored in dark containers away from direct sunlight; in a storage cabinet for flammable liquids.
- The date of opening should be marked on the bottle.
- Chemicals should be tested for the presence of peroxide regularly and always prior to use.
Some chemicals which have explosive properties when dry need to be kept wet or moist for safe storage: e.g.
Dinitrophenols
2,4-Dinitrophenylhydrazine
4-Fluoro-3-nitrophenylhydrazine Hexanitrodiphenylamine Picric acid
Picryl chloride
2,4,6-Trinitrobenzenesulphonic acid
For these chemicals, the following safety procedures should be taken:
- Inspect containers regularly and add water as necessary.
- When the contents have gone completely dry, immerse the container in water, with a small amount of detergent, for at least 24 hours.
- With the container still under water, slowly unscrew the cover, allowing water to wet the screw threads.
- Once the closure is loose, remove the container from the water bath, remove the cover and add the required amount of water.
Emergency response for chemical spill
Small spills can usually be cleaned up safely by the employees involved. Employees must be trained to handle cleanup of small spills. Material for clean up of common chemical spills are available from the Safety Office. Keep used material in a waste container.
If a spill involving large amounts of hazardous chemicals occurs:
- Alert your fellow workers immediately.
- Confine spill if safe to do so.
- Open the windows and switch on the fume cupboard to ventilate the area.
- turn off all burners;
- switch off all electrical equipment which have hot surfaces, (e.g. hot plate) or/and generate electric spark (e.g. brush type motor) NOT in vincity to the spill and
- do NOT switch on/off or unplug any electrical equipment.
- Call nearby Fire Brigade, Security Guard and Safety Office.
- If your clothes are contaminated, remove them immediately.
- Evacuate the room. Make sure no body stays behind. Close the door(s) of the laboratory after you leave.
- Keep distances from the laboratory but with the entrance in sight, forbid unauthorized entry to the laboratory and wait for the arrival of the fire brigade.
The arrangement of chemical waste
See the code of practice: 'The Arrangement of Chemical Waste'.
See the Code of Practice: 'Guidelines For Chemical Safety In Laboratory', and 'Guidelines For Chemical Labelling'.